Custom Plastic Fabrication

Chicago Plastic Systems' fabrication abilities allow us to manufacture custom products limited only by our customer's imagination.

With our specialized equipment​​​​​​​ and the skilled craftsmen​​​​​​​ who use it, we can build products for commercial, industrial, display, material handling, food, pharmaceutical, semi-conductor​​​​​​​ and much more.  Whether it can fit in a shoe box or requires us to fabricate on site, no job is too big or too small.

Pictured at left is a clean room work station room made from PVC-C. It stands over 10 feet tall and includes lighting, integrated electrical outlets, an overhead hoist, containment sump and self contained ventilation system and meets the FM-4910 spec.


  • PVC
  • CPVC
  • HDPE
  • Acrylic
  • Polypropylene-homopolymer and copoly
  • Acetal / delrin
  • Polycarbonate / lexan
  • UHMW
  • TIVAR 88
  • Xylethon
  • PTFE / Teflon
  • Nylon
  • Fiberglass
  • And many more

Blending Control Cabinet

This blending control cabinet was a perfect match for our fabrication technologies.  It combined a handsome welded PVC exterior with blending and mixing piping and  controls for a sophisticated train washing system.​​​​​


Powder Coating Booth

We manufactured this PVC powder coating booth for a customer looking to improve the quality over their previous vendor.  Parts are conveyed through the slot in the top while sprayed with powder.  The overspray material falls to the floor and is reclaimed.  Product is double wall welded construction.


Sight Glass

Clear PVC sight glass for use in chemical analyizer machine incorporates machining and welding.  The customer came to us with the initial problem and our engineering department developed the concept into the final design.


Snack Food Funnels

These HDPE funnels are an improvement over their metal counterparts due to the highly abrasive salt and other ingredients in the snack food packaging industry.


Lab Cart

Because it is used in a corrosive environment and had to be resistant to the many chemicals that could be splashed on it, we CNC machined the panels on this lab cart for installation of a gasket and special latches that make a watertight seal.



Filter Vessel

These filter vessels for the semiconductor industry are a good example of the breadth of our capabilities.  We CNC machine the components, extrusion weld and hot gas weld the body and fabricate the metal components as well.  It is constructed of polypropylene and 304 stainless steel.


Food Carrier Tube

Shown here is a frozen food carrier tube used for flash freezing and metal detection.  The entire unit had to be made from food grade plastic  materials and contain no metals including hardware.  Our design team developed the concept for the customer and provided an electronic model prior to production.

Amusement Park Ride

The cover pictured at left is an access cover/door for an amusement park ride.  With electronics wired inside, the unit provides a laser light show to riders as they pass by.  We welded the metal frame, formed HDPE and PVC, and assembled it all together.


To find out more about how we can  meet your custom product needs contact us today